Product Overview
Extrusion line corona treatmenter inoshandisa magetsi{{0}frequency power discharge papolymer film surfaces, ichiwedzera dhayine kuti ichengetedze inki yakavimbika, anonamira, uye anonamira munzvimbo inorema{1}}inoenderera mberi.
Zvidimbu zvehunyanzvi
|
Parameter |
Specification Range |
|
Web Width |
500 mm - 3000 mm |
|
Line Speed |
Kusvikira ku400 m / min |
|
Generator Output |
1 kW – 24 kW (GBT Solid-State) |
|
Electrode Gap |
1.5 mm - 3.0 mm Inogadziriswa |
|
Roll Temperature Limit |
Kusvikira ku 180 degrees |
|
Dynamic Balance |
G2.5 Precision Standard |
Core Performance Advantages
Uniform Energy Distribution:Kunyatsoita-mamachineed rolls uye mhepo yakagadzikana-kushivirira kwegap kunobvisa mitsetse uye kurapwa kusina kuenzana pawebhu rese rese.
Kuenderera Kunopisa Kugadzikana:Yakabatanidzwa-kutonhodzwa kwemhepo kunodzivirira kupisa kwepamusoro uye kuwedzera kwemafuta mukati menguva yekugadzira 24/7.
Substrate Protection:Rapid arc-detection response circuits inovhara magetsi epamusoro mukati memicroseconds, kudzivirira mapinho uye firimu kutsva-kupfuura.
Yakaderera Maintenance Dhizaini:Nekukurumidza-kuburitsa maelectrode cartridge assemblies anobvumira chishandiso{1}yemahara checeramic element kutsiva uye kuchenesa nguva nenguva.
System Configuration
Discharge Station:Heavy{{0}gauge structural metal framework inogara theater roll, electrode assembly, uye pneumatic opening mechanism.
Simba jenareta:Microprocessor{{0}controlled cabinet ine IGBT inverter modules uye digital operator interface.
Ozone Extraction Unit:Yakatsaurirwa centrifugal blower system yakagadzirirwa kuburitsa ozone uye reaction gasi kure nepasi rekugadzira.
Webhu Inotungamira Kubatanidzwa:Integrated idler rolls yekunyatso pinda nekubuda nekuputira angles, kudzivirira kupinda kwemhepo isati yarapwa.
Substrate Kugarisana
Polyethylene (PE):LDPE, HDPE, uye LLDPE yakafuridzwa uye yakakandwa firimu substrates.
Polypropylene (PP):Kanda polypropylene uye biaxially oriented polypropylene mafirimu.
Polyester uye Polyamide:Polyethylene terephthalate (PET) uye yakakanda nylon yekurongedza webs.
Specialty Polymers:Yakawedzerwa PVC, EVA, uye akawanda-layer co{1}}extrusion barrier mafirimu.
Production Line Kubatanidzwa
Mutsetse Wokuwiriranisa:Inogashira 0-10V kana 4-20mA yekumhanyisa mareferenzi masiginecha zvakananga kubva kune extrusion mutsara main drive kuyera simba rekubuda zvakaenzana.
Mechanical Mounting:Mafuremu{{0}akadhindwa ega ega akadhinda akagadzirwa kuti anyatso bhaudhi pakati penip roll stack nefirimu winder.
Interlock Safety:Hardwired kuchengetedza relay yekubatanidza kune mutsara wekumira kwechimbichimbi, nip gadhi chinzvimbo switch, uye epoust airflow pressure sensors.
Signal ExchangeDigital I/O uye Modbus kutaurirana mapuroteni ekutanga / kumira kure, simba remhinduro, uye kukanganisa mamiriro ekutarisa.
Typical Applications
Blown Film Lines:Inline treatment inotangira primary lay{0}flat nip rollers nema winders.
Cast Film Extrusion:Surface activation before chill roll take off and edge trim units.
Extrusion Coating:Pre-kugadziriswa kwepolymer layers isati yaiswa substrate lamination nefoiri kana bepa.
Sheet Extrusion:Inorema-yegeji yepurasitiki yerapirwo yepepa rinotevera kudhinda kana thermoforming prep.
Customization & OEM Sarudzo
Roll Dimensions:Tsika chiso chakafara kusvika 3500 mm uye roll madhayamita akagadzirwa kune chaiwo webhu tension mitoro.
Electrode Zoning:Batanidza{{0}magadzirirwo emagetsi ekumanikana-kurapwa kwemitsetse kana kumucheto-kudzivirira maski.
Enclosure Rating:Yakajairwa IP54 magetsi evhavha kana akasarudzika ekuchenesa masisitimu enzvimbo dzine njodzi dzakaiswa zvidyarwa.
Kubatanidzwa kwejenareta:Kure{{0}makabhati ejenareta kana muchina-frame-mapanera emagetsi akabatanidzwa.
Retrofit & Installation
Space Constraints:Compact station geometry yakagadzirirwa kukwana mune yakasimba yakatwasuka kana yakatwasuka webhu inomhanya pane legacy extrusion muchina.
Dhiraivha Retrofits:Standalone yekumhanya yekutevera madhiraivha akagadzirirwa ekare analog mutsara wekutonga masisitimu.
Exhaust Routing:Flexible duct collar orientations kuti ienderane nefekitori iripo padenga remba kana scrubber ventilation piping.
Kutumira Rutsigiro:Yakakwana tekinoroji zvinyorwa, wiring schematics, uye kure yekuongorora rubatsiro.
Quality Testing Protocols
Dielectric Strength Testing:High{{0}voltage insulation breakdown testing yakaitwa pamaassemblies ese eceramic electrode.
Dynamic Bancing:Treater rolls precision-yakaenzana kusvika kuG2.5 miyero kuti ibvise kuzunguzika nekumhanya kwakanyanya.
Kupisa Kwemagetsi{0}mu:Yakazara-yedzo yejenareta pasi pekuyedzerwa capacitive mitoro isati yatumirwa nefekitari.
Kuongororwa Kwezvinobuda:Pre-kugadziriswa kwemagetsi ekubuda kwemamita uye ma frequency response looops.
Inodiwa Unyanzvi Ruzivo rweKubvunza
Substrate Parameters:Firimu zvinhu mhando, ukobvu renji mumamicrons, uye density.
Operational Limits:Minimum uye yepamusoro mutsara kumhanya mumamita paminiti, uye yakanyanya webhu hupamhi.
Kurapa Zvinangwa:Yekutanga firimu dyne level uye inoda kurapwa dyne level.
Site Utilities:Inowanikwa main supply voltage, control voltage preference, uye compressed air pressure.
Mibvunzo Inowanzo bvunzwa
Mubvunzo: Simba rekurapa rinoverengerwa sei kumhanyisa mutsara kwakasiyana?
A: Zvikero zvemagetsi zvinobuda zvichibva pakumhanya kwemutsara, hupamhi hwefirimu, uye imwe simba density formula inoyerwa muwatt-maminitsi paskweya mita.
Mubvunzo: Chii chinotadzisa ozone kutiza mumusangano?
A: Negative-hadhi yemagetsi inonamira pamusoro penzvimbo ye electrode, inotora ozone nekuidhirowa kuburikidza nekuparadza mayuniti kana madhiri ekufemesa mhepo.
Mubvunzo: Kangani maelectrode e ceramic anofanira kucheneswa?
A: Nguva dzekuchengetedza dzinoenderana neresin additives uye slip agents, zvinowanzoda kuongororwa uye kupukuta kweseronti kwemaawa mazana mashanu kusvika ku1000 ekushanda.
Mubvunzo: Iyo system inogona kubata conductive kana simbi mafirimu?
A: Specialized conductive roll configurations uye insulated electrode gaps inoshandiswa nokuda kwealuminium foil kana metallized film substrates.
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